Pilatus in America: a Florida plant and assembly for the local market

Pilatus – Made in America for Americans!

Swiss manufacturer Pilatus is expanding its US presence. The company is building a new complex in Florida and has consolidated its American subsidiaries into a single entity — against the backdrop of a tariff episode that halted deliveries to the States for several months.

What is built and what is being built

Pilatus's main US site is Broomfield, Colorado, home to the North American headquarters, where aircraft for the local market are completed. In February the company broke ground on its fifth American facility, in Florida.

The new complex in Bradenton, at Sarasota Bradenton airport, is designed for sales, service, design and aircraft delivery. Per the company, the facility is expected to be operational by mid-2026, with future plans including final assembly for the North and South American markets and up to 300 employees.

A single American structure

From 1 January 2026 Pilatus merged its US subsidiaries into a single legal entity, Pilatus Aircraft USA Ltd. The new structure has around 400 employees and harmonises processes across all sites: Broomfield in Colorado, Westminster in Maryland, Rock Hill in South Carolina and Atlanta in Georgia.

Consolidation simplifies management and, more importantly for the client, unifies service and delivery nationwide. For American PC-12 and PC-24 owners this means more predictable support regardless of where the aircraft is based.

The tariff context

There is a pragmatic reason behind the expansion. In August 2025 the US imposed a 39% tariff on Swiss imports, and Pilatus suspended deliveries to the country. It resumed them in early 2026 but acknowledged the situation would mean a considerable loss of earnings.

In that light, localising final assembly looks like an operational rather than an image decision: production closer to the market reduces tariff exposure and shortens the time from order to handover.

The aircraft themselves

In parallel Pilatus updated its flagship line: the PC-12 PRO with a Garmin G3000 PRIME flight deck, Safety Autoland and an upgraded Pratt & Whitney Canada PT6 engine. The first PC-12 PRO delivery to a US customer took place in November 2025 at Broomfield.

Demand for the model is confirmed by contracts: a major American air-medical operator placed a firm order for twelve PC-12 PROs in a medevac configuration, with deliveries beginning in 2027. The aircraft will be delivered through the company's US arm.

The PC-12 and PC-24 in the market

Both models hold notable positions in their classes. The PC-12 is the world's best-selling single-engine turboprop business aircraft, in production since 1991; the PC-24 is a light jet known for its ability to operate from short and unprepared strips.

This versatility explains the demand: the aircraft are used in corporate transport, air ambulance, government and special missions. For the market, expanded production means more accessible delivery times across both models.

What it means for buyers

For clients in the Americas the changes mean shorter logistics and less exposure to trade barriers. For the rest of the market it is a signal that manufacturers are increasingly placing assembly closer to key customers.

JetHunter tracks manufacturing programmes: they directly affect delivery times for new aircraft and the pre-owned market, where the availability of new aircraft shapes the supply of used ones.

«Localising assembly in the US is not about patriotism but about tariffs and delivery times. For a buyer only one thing matters: the aircraft arrives faster and without tariff uncertainty.»

— Alexey Mordvintsev, CEO of JetHunter

Author: Alexey Mordvintsev, CEO of JetHunter, President of the Association of Professionals of Executive Aviation Industry (APIDA). Over 14 years in the industry.

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Frequently asked questions

What is Pilatus building in the US?

Its fifth American site, in Florida: a complex at Bradenton near Sarasota–Bradenton airport for sales, service, design and aircraft handovers. It is due to open by mid-2026, and in time will host final assembly for the North and South American markets with up to 300 employees.

What changed in the company's structure?

From 1 January 2026 the American subsidiaries were merged into a single legal entity, Pilatus Aircraft USA Ltd — around 400 employees and shared processes across Broomfield in Colorado, Westminster in Maryland, Rock Hill in South Carolina and Atlanta.

How did tariffs affect this?

In August 2025 the US imposed a 39% duty on Swiss imports and Pilatus suspended deliveries to the country. They resumed in early 2026, but the company acknowledged a significant revenue loss; localising assembly reduces tariff exposure.

What is new in the aircraft themselves?

The PC-12 PRO, with a Garmin G3000 PRIME flight deck, Safety Autoland automatic landing and an upgraded Pratt & Whitney Canada PT6 engine. The first US customer delivery took place in November 2025 at Broomfield.

Is there evidence of demand?

Yes: a major US air ambulance operator placed a firm order for twelve PC-12 PROs in medical configuration, with deliveries starting in 2027. The aircraft will be handed over through the company's American arm.

How does a deal work: stages and timeline from deposit to handover?

The standard path takes 6–10 weeks. Step 1: a letter of intent (LOI) with price and terms — 3–5 days. Step 2: a 5–10% deposit into escrow and signing of the purchase agreement. Step 3: a pre-purchase inspection — 1–3 weeks. Step 4: rectification of findings and price adjustment. Step 5: closing — simultaneous transfer of funds, title and risk, technical acceptance and ferry of the aircraft.

What is a pre-purchase inspection and who pays for it?

A pre-purchase inspection (PPI) is an independent check at a certified centre: airframe, engines, corrosion, records and compliance with airworthiness directives. It takes from 3 days on a turboprop to 2–3 weeks on a heavy jet and costs $15–100K — paid by the buyer. By market practice the seller pays to rectify airworthiness-affecting defects. A seller refusing a PPI is grounds to walk away.

What taxes and duties apply when importing and registering an aircraft?

The import budget depends on jurisdiction. In the EU the main items are any customs duty (most business-jet codes carry reduced or zero rates) and import VAT, which varies by country of entry (for example 19–22% in much of Europe). Registration in Aruba, San Marino or the Isle of Man under operation outside the EU allows a temporary-admission regime. We produce an exact calculation before the LOI is signed — an error here costs millions.

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How JetHunter Works With Clients: A Word From the Founder

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For those who value time above all else, the sky opens up limitless possibilities. At JetHunter we have built a service that turns private flying into a tool of efficiency and comfort. When you charter an aircraft with us, you get more than transport — you get a carefully designed space for work and rest.

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We value the trust you place in us and aim to build a long-term, mutually rewarding relationship with every client.

With JetHunter you acquire more than an aircraft — you open up a new standard of living, where distance is no obstacle to your ambitions.

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Alex Mordvintsev, Founder of JetHunter